MVME162-043工控备件机器人模块
执行第节所述的行走测试。检查垫子的启动是否停止危险移动。检查踏下垫子不会启动机器操作,但能够重新启动。检查以步行速度接近机器时,危险运动是否在到达危险区域之前停止。在关键应用中,应进行停机时间测试。如果安装了任何类型的静音系统,请检查垫子系统是否仅在运行周期的非危险部分静音,以及任何静音指示器是否正常工作。测试机器的紧急停止功能。第节使用在将机器投入正常使用之前,确保操作员和主管了解垫子系统的性质和用途,并了解控制器和指示器的功能。确保技术规范以及检查测试和维修说明可供相关人员使用,并且检查记录系统已到位。确保人员了解在机器操作期间传感器垫上不会有额外的盖板或木板。第节维护在进行任何维护之前,应完整阅读本节。应注意计划预防性维护的要求。在维护操作期间,在对垫子系统进行操作之前,断开机器的原动机。遵守电气安全预防措施。垫子清洁应定期清扫传感器垫子,以清除碎屑和其他材料等沉积物。如果需要清洗或用软管冲洗传感器垫以清洁或去除油脂等,则应按照允许使用温水和洗涤剂。不要使用溶剂。常规检查和测试建议每周停止机器。清洁传感器垫并使其干燥。检查垫的顶面是否损坏。乙烯盖的轻微划痕和磨损是可以接受的,但任何暴露金属板的损坏都必须立即处理。检查周边装饰件和联合装饰件是否破裂或变形,固定件是否牢固。必须立即更换损坏的零件。测试垫子操作。需要两个人,一人在机器上行走,另一人观察控制单元。在使用手动复位模式的系统上,必须连续按下并释放复位按钮。在启动垫子之前,检查机器启用是否亮起,并在踏上垫子后立即熄灭。一个人应依次走过垫子的每个部分和每个连接部分即双脚站在两个部分之间的同一个统一装饰上。机器启用在整个时间内必须保持熄灭。离开机器,操作复位按钮。检查机器启用是否点亮。启动机器,踩到垫子上,检查机器是否立即停止。检查所有固定防护装置和角板等是否到位未损坏且固定牢固。如果这些检查发现任何问题,则在纠正之前不得使用机器。
Perform the walk test described in section. Check whether the starting of the mat stops the dangerous movement. Check that stepping down the mat will not start the machine operation, but it can restart. Check whether the dangerous movement stops before reaching the dangerous area when approaching the machine at walking speed. In critical applications, downtime testing should be performed. If any type of mute system is installed, check that the mat system only mutes the non hazardous parts of the operating cycle, and that any mute indicators work properly. Test the emergency stop function of the machine. Section Use Before putting the machine into normal use, ensure that the operator and supervisor understand the nature and purpose of the mat system and understand the functions of the controller and indicator. Ensure that technical specifications and inspection test and maintenance instructions are available to relevant personnel and that an inspection record system is in place. Make sure that personnel understand that there will be no additional covers or boards on the sensor pads during machine operation. Section Maintenance This section should be read in its entirety before any maintenance is carried out. Attention should be paid to the requirements of planned preventive maintenance. During maintenance operations, disconnect the prime mover of the machine before operating the mat subsystem. Observe electrical safety precautions. Cushion cleaning The sensor mat should be cleaned regularly to remove debris and other material deposits. If it is necessary to clean or hose down the sensor pad to clean or remove grease, use warm water and detergent as allowed. Do not use solvents. Routine inspections and tests recommend stopping the machine weekly. Clean and dry the sensor pads. Check the top surface of the pad for damage. Slight scratches and wear on vinyl covers are acceptable, but any damage to exposed metal plates must be handled immediately. Check whether the peripheral trims and joint trims are cracked or deformed, and whether the fixing parts are firm. Damaged parts must be replaced immediately. Test the mat operation. Two people are required, one to walk on the machine and the other to observe the control unit. On systems using manual reset mode, the reset button must be continuously pressed and released. Before starting the mat, check whether the machine activation lights up and turns off immediately after stepping on the mat. A person should walk through each part of the mat and each connecting part in turn, that is, stand on the same uniform decoration between the two parts with both feet. The machine activation must remain off for the entire time. Leave the machine and operate the reset button. Check that the machine enable is illuminated. Start the machine, step on the mat and check whether the machine stops immediately. Check whether all fixed protective devices and corner plates are in place, undamaged and firmly fixed. If these checks reveal any problems, do not use the machine until it is corrected.