GE 705-1512-01通用电气模块
物流效率大幅提升
通过机器人自动将器具搬运至指定库位，减少了非必要行走和转运。替换人工牵引车后，大幅减少车辆混行，作业区域更加井然有序，物流效率提高46%。
■ 降低人工作业强度
便捷的货到人模式，省去人工切换空满器具环节，只需在工作站完成必要操作即可，降低了人工作业强度。
■ 节省人力成本
AMR替代人员进行物料转运，大幅度降低了人力成本投入，年平均节省近百万元。机器人自动换电
GE 705-1512-01通用电气模块6台海康机器人自动换电站及10台充电桩为300余台移动机器人的电源提供保障，有效降低了项目成本。换电站采用模块化设计，2分钟即可高效完成机器人电池的自动更换，全程无需人工干预，机器人不断电、不离线，保证机器人7*24小时不间断作业。
智慧物流系统集成
香港百佳项目的智慧物流系统主要集成了百佳WMS、收货/盘点系统WINS、海康机器人控制系统RCS-2000，三者无缝对接，完成单据入库、拣选出库、拆零补货、理货、盘点等业务。
柔性部署 快速响应
RCS-2000可调度数百台机器人协同作业，系统具备柔性拓展优势，无需重新规划布局，用户可通过柔性增减机器人及拣选工位的数量，快速从容地应对未来可能的业务波动需求。
多级安全防护
移动机器人配有前/后双层碰撞检测，前/后急停按钮等多级安全防护，确保作业过程的人、机安全。同时，用户可实时监测机器人运行状态，获悉机器人位置、任务执行状态等信息，便于集中管理或及时发现异常，保障仓库业务运行。
05、项目收益
提升拣货效率近100%、降低错误率
“人找货”拣选升级为“货到人”拣选，移动机器人可完成150000pick/天，整体拣选效率提高近100%。系统完善的防呆防错机制，大大降低人工拣选错误率。
场地利用率提升90%
移动机器人实时分拣，有效降低了现场对物料存储空间的要求，并通过AMR系统与四向穿梭车立库系统在物理空间上的高度融合，场地空间利用率提高90%以上。
降低人工作业强度、人力投入减半
员工可在相对固定的位置作业，原作业人员行走路程由20万步减少至2万步，大大降低作业人员劳动强度。作业人员由原有180人减少至90人。
axis 1 follows, and other axes are similar.
The deviation correction function is divided into fast forward, fast backward, slow forward and slow backward, which can be realized by changing the gear ratio. As shown in Figure 11, a follow condition function block is established.
The cloth length is the counting length of the main encoder, which can be cleared at any time, so the pulse value of the virtual spindle cannot be used directly. However, another virtual axis can be established for length counting, and can be cleared at any time without affecting the normal operation of other axes, as shown in Figure 12.
In the program, axis 8 follows the main encoder to record the number of pulses, and D200 is used as the length counter. When it is necessary to reset, it can be realized as long as M44 is disconnected for one cycle and then turned on. The D200 is transmitted to ah500 CPU to calculate the length.
7 conclusion
The solution of medium-sized PLC ah500 and ah10pm motion module based on Delta has been successfully applied in circular screen printing machine, and the speed can reach 100M / min. At the same time, if Delta's servo driver and Delta's PLC controller are used together, we can customize more solutions for customers and provide customers with low-cost, high-performance and optimized system solutions.
